Tag Archives: permanent magnet compressor

China factory 10HP Permanent Magnet Frequency Conversion Rotary Screw Air Compressor manufacturer

Product Description

Technical Specifications Of Screw Air Compressor:

Permanent Magnet Frequency Conversion Rotary Screw Air Compressor
10HP-20HP with Air Dryer and Tank
Item		Parameters	Parameters	Parameters
Model		TPM-10AS	TPM-15AS	TPM-20AS
Rated Working Pressure (MPa)		0.6-0.8/1.0/1.2	0.6-0.8/1.0/1.2	0.6-0.8/1.0/1.2
Rated capacity (m3/min) adjust scope by inverter		0.54-1.35/0.41-1.03/0.33-0.83	0.72-1.8/0.54-1.34/0.41-1.03	1.04-2.6/0.83-2.07/0.7-1.76
Cooling method		Air cooling	Air cooling	Air cooling
Maximum ambient temperature(ºC)		45ºC	45ºC	45ºC
Compression stage		Single stage	Single stage	Single stage
Exhaust oil content		≤3 ppm	≤3 ppm	≤3 ppm
Noise level dB(A)		≤63	≤63	≤63
Air outlet size		G3/4	G3/4	G1
Driven method		Direct coupling	Direct coupling	Direct coupling
Lubricating oil quantity (Liter)		4	9	9
Voltage/Hertz(V/HZ)		380V/50HZ/60HZ	380V/50HZ/60HZ	380V/50HZ/60HZ
Permanent magnet variable speed motor	Model
	Rate power( HP/KW)	10/7.5	15/11	15/11
	Voltage/Hertz(V/HZ)	380V/50HZ/60HZ	380V/50HZ/60HZ	380V/50HZ/60HZ
	variable Speed (rpm)	1500-2950	1500-2950	1500-2950
	Starting method	Frequency conversion start	Frequency conversion start	Frequency conversion start
	Insulation class	F	F	F
	Service factor	1.2	1.2	1.2
Air receiver tank	Capacity (Liter)	400	400	400
	Design pressure (MPa)	1	1	1
Air dryer	Voltage/Hertz(V/HZ)	AC220V/50Hz	AC220V/50Hz	AC220V/50Hz
	Power( kW)	0.3	0.45	0.5
	Pressure dew point ( ºC)	2-10	2-10	2-10
	Capacity (m3/min)	1.6	2.6	2.6
High efficiency filter	Capacity( Nm3/min)	1.6	2.6	2.6
	Rated working pressure( MPa)	1	1	1
	Particle content(μm)	0.01um	0.01um	0.01um
	Oil content (ppm)	0.001ppm	0.001ppm	0.001ppm
	filter quantity and class	4pcs and CTAH class	4pcs and CTAH class	4pcs and CTAH class
drain water		automatic	automatic	automatic
Dimension L ×W×H (mm)		1700×750×1550	1700×750×1661	1700×750×1661
Weight(kg)		450	550	600

PRICE QUOTATION		TPM-10AS	TPM-15AS	TPM-20AS
EXW		2100USD	2500USD	2750USD
FOB ZheJiang		2250USD	2650USD	2900USD
QUALITY GUARANTEE FOR WHOLEMOACHINE		12MONTHS SINCE DELIVERY	12MONTHS SINCE DELIVERY	12MONTHS SINCE DELIVERY
PAYMENT :	LESS 3000USD, 100% IN ADVANCE, MORE 3000USD ,30% IN ADVANCE ,70% BEFORE SHIPPMENT
	OR LC AT SIGHT FOR MORE THAN 20000USD

Technical performance of core components:

  1). Screw host
Screw main machine adopts Germany’s latest line technology main machine, large head and low speed. optimized Line design, high precision grinding tooth shape, less internal leakage, with high efficiency, low consumption, low noise Sound and high reliability features. Large head low speed; Using the third generation of asymmetric tooth type 5:6 Keep 0.003 inch clearance between rotors and never wear out. greatly prolong the life of the main engine. “This machine can run continuously for 365 days”.
2). The motor
Jiangtian, Saifu, Zhongyan, high efficiency air cooled fully enclosed motor, protection class IP23 Insulation grade F pole, continuous trouble-free long-term operation, grease
Long lubrication life, low noise, large starting torque.
3). Intake valve
Advanced input-check, combined structure, no exhaust check valve, can effectively prevent,Pour oil while stopping. The configuration of pressure regulating valve can automatically achieve 0-100% stepless regulation, control cylinder life,Life up to 3 million times, reduce operating costs, gas output stability, the host life greatly improved.
4) Oil-gas separator
Vertical structure, centrifugal, gravity, fine 3 efficient separation, deep filtration, imported filtration (ZheJiang Puluo), oil content is only 1-2ppm
5) Oil filter
Using imported rotary oil filter, internal bypass valve, to ensure that the oil road is not blocked
Effectively filter impurities in lubricating oil, oil deterioration, filtration accuracy of 0.1 micron, effectively protect the main
Normal operation. It is very convenient to replace, and can be replaced in a minute.
6) Air filter
High precision imported precision filter can ensure the normal operation of the compressor in the dust environment
7) Transmission device
German famous brand – opening coupling, transmission torque, transmission efficiency 99.8% or more
8)Exhaust temperature;
With no scaling, corrosion resistance and other characteristics, greatly convenient for users to the maintenance of the cooler, cooler heat dissipation area is more uniform
9). Temperature control valve
High sensitivity spool, automatic control and adjustment into the engine oil temperature, so as to control the exhaust temperature in a certain temperature range, can prevent the compressed air water precipitation.
10). Minimum pressure valve
The world famous brand (VMC), the use of pressure loss is only 0.015mpa non-metal double cone sensitive valve design structure, open and close quickly, sensitive, reliable, can ensure the pressure required for oil circulation in the compression system,
And stop the gas from flowing back.
11). Microcomputer display controller
Automatic intelligent operation, Chinese (English) display, touch button, easy to operate, without special training; Can display and deal with all kinds of on-site faults; The operation state is clear at a glance, and it can be unattended for 24 hours. It can realize multi-machine communication with the computer, and linkage communication between air compressors can be realized.
Technical performance of core components

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Internet Instruction
Warranty:	1 One Year
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China factory 10HP Permanent Magnet Frequency Conversion Rotary Screw Air Compressor manufacturer
editor by CX 2024-04-25

China best CHINAMFG 110kw CHINAMFG Direct Drive Oil Free VSD Permanent Magnet Screw Air Compressors/Industrial Air Compressor/Stationary Air Compressor wholesaler

Product Description

1.Atals-Copco Air-End
Atlas-Copco Group 149years air-end research & development experience.

2.High Efficiency & Save Energy
High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when

3.Easy Installation & Operation
Compressor is filled with inbrication oil before delivering. You can operate it after installing and power on.

4.Low noise & low vibration
Atlas-copco air-end, low noise & vibration.

5.Reliability & Safety
Reliability bigger cooler, lower operating temperature.

Detailed Photos

Product Parameters

LSW-8A PM-8	8	116	0.5~1.1	10	7.5	510	Air Cooled	Belt Driven	57±2	G3/4”	—	—	8008001200
LSW-8A PM-10	10	145	0.4~0.9
LSW-11A PM-8	8	116	0.7~1.7	15	11	620	Air Cooled	Direct Driven	60±2	G3/4”	—	—	12008551335
LSW-11A PM-10	10	145	0.6~1.4
LSW-15A PM-8	8	116	1.0~2.3	20	15	670	Air Cooled	Direct Driven	60±2	G3/4”	—	—	12008551335
LSW-15A PM-10	10	145	0.9~2.0
LSW-18.5A PM-8	8	116	1.2~3.0	25	18.5	730	Air Cooled	Direct Driven	63±2	G1”	—	—	140015711340
LSW-18.5A PM-10	10	145	1.0~2.6
LSW-22A PM-8	8	116	1.5~3.6	30	22	780	Air Cooled	Direct Driven	63±2	G1”	—	—	140015711340
LSW-22A PM-10	10	145	1.3~3.0
LSW-30A PM -8	8	116	2.1~5.1	40	30	1150	Air Cooled	Direct Driven	66±2	G1-1/4”	—	—	165011801505
LSW-30A PM-10	10	145	1.8~4.3
LSW-37A PM-8	8	116	2.6~6.4	50	37	1200	Air Cooled	Direct Driven	66±2	G1-1/4”	—	—	165011801505
LSW-37A PM-10	10	145	2.2~5.4
LSW-45W PM-8	8	116	3.3~8.2	60	45	1490	Water Cooled	Direct Driven	68±2	G2”	G1-1/2”	10	180013601670
LSW-45W PM-10	10	145	2.8~7.0
LSW-55W PM-8	8	116	4.0~10	75	55	1570	Water Cooled	Direct Driven	69±2	G2”	G1-1/2”	12	180013601670
LSW-55W PM-10	10	145	3.4~8.5
LSW-75W PM-8	8	116	5.2~13.0	75	55	1750	Water Cooled	Direct Driven	69±2	G2”	G1-1/2”	18	180013601670
LSW-75W PM-10	10	145	4.4~11.1
LSW-90W PM-8	8	116	6.9~17.2	120	90	2450	Water Cooled	Direct Driven	73±2	G2-1/2”	G1-1/2”	20	220015501800
LSW-90W PM-10	10	145	5.9~14.6
LSW-110W PM-8	8	116	8.2~20.3	150	110	2580	Water Cooled	Direct Driven	75±2	G2-1/2”	G2”	24	220015501800
LSW-110W PM-10	10	145	7.0~17.3
LSW-132W PM-8	8	116	9.7~24.1	180	132	2700	Water Cooled	Direct Driven	75±2	G2-1/2”	G2”	30	270015501800
LSW-132W PM-10	10	145	8.2~20.5
LSW-160W PM-8	8	116	11.3~28.2	210	160	3900	Water Cooled	Direct Driven	77±2	G3”	G3”	35	300018002100
LSW-160W PM-10	10	145	9.6~24.0
LSW-185W PM-8	8	116	12.9~32.1	240	185	4050	Water Cooled	Direct Driven	77±2	G3”	G3”	38	300018002100
LSV180W PM-10	10	145	11.0~27.3
LSW-200W PM-8	8	116	13.8~34.5	270	200	4200	Water Cooled	Direct Driven	78±2	G4”	G4”	42	300018002100
LSW-200W PM-10	10	145	11.7~29.3
LSW-220W PM-8	8	116	15.5~38.6	295	220	4400	Water Cooled	Direct Driven	79±2	G4”	G4”	47	310018502100
LSW-220W PM-10	10	145	13.2~32.8
LSW-250W PM-8	8	116	17.1~42.6	340	250	4800	Water Cooled	Direct Driven	79±2	G4”	G4”	53	310018502100
LSW-250W PM-10	10	145	14.5~36.2

Company Profile

FAQ

Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.

Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.

Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.

Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.

Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory.

Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.

Q7: What’s the Min. Order requirement?
A7: 1unit

Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Single Screw Compressor

Samples:	US$ 65517/unit 1 unit(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China best CHINAMFG 110kw CHINAMFG Direct Drive Oil Free VSD Permanent Magnet Screw Air Compressors/Industrial Air Compressor/Stationary Air Compressor wholesaler
editor by CX 2024-04-24

China supplier 30kw VFD Water Lubricated Permanent Magnet Oil-Free Air Compressor lowes air compressor

Product Description

CHINAMFG Systems

Excellent quality, intelligent future

Cassie WAP 86

Product Description

Certifications

Packaging & Shipping

Company Profile

Our Advantages

Core components: the screw compression element adopts the British R & D BAES series screw compression element , the material is used in the United Kingdom in the construction of aircraft carriers, nuclear submarine construction , fine material to ensure that the service life of the air compressor, decades still as new; high-quality S K F bearings life as high as 100,000 (100 thousand) hours; the use of imported ASCO valves and CHINAMFG solenoid valves ABB electrical components, to ensure that the system is safe and stable operation for long periods of time.
Science and technology research and development: the structure of the air compressor is developed by the design team at the headquarters of BAE Group in the UK, so that the quality and energy saving of the air compressor is satisfactory to the users. The R&D personnel of the British headquarters total 220 people, dedicated to energy-saving system research and development funds of 1.5 million U.S. dollars per year, to ensure that the equipment of energy-saving products of superiority; air separation equipment selection of the German CHINAMFG controller and touch screen, flow, purity, pressure and dew point intuitively presented in the touch screen, the process and the action screen vivid image, at a glance, leaving the DCS remote ports, the data can be transmitted to a centralized control room and cell phone terminal. The data can be transmitted to the central control room and mobile phone;
Energy saving and environmental protection: IE5 energy-saving motors, ABB electronic control system, three-level frequency conversion (motor, fan, oil pump) energy-saving system, in the selection of materials and process design, the selection of special stainless steel management connection, the design of which ensures that the internal leakage of air compressor air volume ≤ 0.571m³/min, the use of imported fibers oil and gas separation technology and oil and gas barrel precision design, the reasonable location of the pipeline with the air compressor The internal pressure difference ≤ 0.003MPa, thus reducing energy consumption, reducing carbon dioxide emissions, reducing the use of cost, small investment, big power;
Strong silent performance: through the optimization of air compressor design and air compression element performance enhancement, reduce the air compression element speed, not only to extend the service life of the air compressor, and at the same time significantly reduce the noise generated by the equipment, CHINAMFG polyester fiber polymer material developed from the sound insulation cotton and customized rubber shock absorbers, the silent equipment to bring the protection of the equipment, equipment operators and production personnel to bring the health and safety of the guarantee;
High degree of automation: The company has independently developed intelligent Internet of Things technology combined with air compressor and nitrogen generator equipment, which collects data to the cloud data processor through 2G/4G/NB-loTLoRa/Ethernet, automatically matches the accurate supply of gas with the user’s actual demand, and realizes the automation experience of unmanned, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking, and evaluation feedback. It realizes unattended remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless connection, evaluation and feedback.
Convenient maintenance: reasonable construction, fine workmanship, reduce the usual unnecessary maintenance, cleaning and maintenance is more convenient, in the special design process, so that the efficiency of the maintenance staff to improve, to protect the user to use the timeliness;
One-stop service: complete product range, one-stop service for air system and gas engineering.
Qualification and certification: Geso has obtained ISO14001 environmental management system, ISO45001 health management system and ISO9001 quality management system certification, certificate 0 oil-free certification, CE EU certification, air compressor energy-efficiency certification, 3A integrity system certification and other certificates from authoritative certification organizations, which can fully guarantee the safety of users, and has been highly recognized by the market and users. We are highly recognized by the market and users.

After Sales Service

1 Technical services: regardless of pre-sale, sale, after-sale, as long as the user side demand equipment technical help and consulting, the company will be accurate within 24 hours to provide relevant technical information free of charge.
2 After the successful on-site start-up and commissioning acceptance, our after-sales engineers are responsible for the user’s operators to carry out routine and emergency operation training.
3 Under normal operation, maintenance and repair of the equipment, the whole unit is guaranteed for 1 year, and the air compression element is guaranteed for 5 years. During the warranty period, the non-wearable parts in the unit, damage or failure under normal use, are gratuitous compensation, free of charge replacement.
4 Regardless of the warranty period inside and outside, my company will be on schedule to the factory inspection of gas purity, flow, pressure, voltage, current, screws tightness, etc. are to do a comprehensive test in a timely manner to understand the dynamics of the unit’s operation, such as receiving the notification of the user’s equipment failure, on-call.
5 In normal operation, my company will be monthly, quarterly and regularly arranged for the user to telephone or after-sales engineers to the scene to do the equipment operation visit work, timely understanding of the unit operation dynamics, received the user equipment failure notification, the office to immediately give a telephone reply, within 1 hour to the scene to deal with. Office in the field can not deal with the situation, the ZheJiang head office will be sent directly to the scene within 24 hours to deal with after-sales engineers. In order to ensure the long-term stability of the equipment work.
6 Spare parts service: In case of damage to tubing parts, Geso will solve the problem first, then determine the responsibility, and then talk about the price, and then replace the parts after the problem is solved.
7 Service quality assurance: the company’s after-sales service personnel in the headquarters of the Geso after systematic training and strict examination to obtain technical certificates to ensure that each after-sales service personnel’s ability to deal with technology.
8 Free training service: Geso company through the site operation training to ensure the correct use of the user operator, Geso company will be adjusted for the user personnel, re-training on-site personnel operation, each training are not charged any fees.
9 Energy-saving services: If you buy our product line, our company will regularly test the user energy efficiency report data, energy-saving data distraction and develop programs, timely energy-saving adjustments to the equipment, to protect the user’s energy savings and cost reductions.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	1 Year
Warranty:	1 Year
Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Cylinder Position:	Angular

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

	Water-Lubricated Air Compressors	Oil-Lubricated Air Compressors
Lubrication Method	Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation.	Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance	Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern.	Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance	Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality.	Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact	Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills.	Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China supplier 30kw VFD Water Lubricated Permanent Magnet Oil-Free Air Compressor lowes air compressor
editor by CX 2024-03-15

China Best Sales 50HP 37kw Energy Saving Permanent Magnet VSD Screw Air Compressor portable air compressor

Product Description

50 HP Energy Saving Permanent Magnet VSD Screw Air Compressor

Technical Parameters Of PM Variable speed screw air compressor:

Model

WZS-50EVA

Air Flow/Working pressure

6.8m3/min @ 8bar

5.4m3/min @ 10bar

Cooling type of COMPRESSOR

Air cooling

Cooling type of MOTOR

Air cooling

Driven method

Direct Driven

Start way

Soft VSD Start

VSD inverter

HOLIP / VEICHI

Exhaust Temp.

< ambient temp. +8 degrees

Oil content

<2ppm

Noise

68±2 dB(A)

Power

380VAC/3ph/0~2 /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-less
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

China Best Sales 50HP 37kw Energy Saving Permanent Magnet VSD Screw Air Compressor portable air compressor
editor by CX 2024-01-23

China Standard 45kw Permanent Magnet Variable Frequency Oil-Free Screw Air Compressor lowes air compressor

Product Description

High Quality Screw Air compressor

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements

The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.

Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP

Do you really choose the right Screw compressor?

About Power Saving

1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is
37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading)
Power consumption is as high as 233.3366 million!

Power saving after switching to permanent magnet variable frequency screw air compressor:
23. 3366×30% save electric fee 7. 00.98 million!Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.

4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter

Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor
HYW-G	Working pressure		Exhaust volume		Power		Noise	Air outlet pipe diameter	Net weight	Dimensions(mm)
Water lubricated series	bar	psig	(m3/min)	cfm	kW	hp	dB		kg	Length	Width	Height
HYWV-7G	7	102	0.7-1.2	24.7-42.4	7.5	10	58±3	G1″	500	1135	800	1000
	8	116	0.6-1.1	21.2-38.8	7.5	10	58±3	G1″	500	1135	800	1000
	10	145	0.5-0.9	17.7-31.8	7.5	10	58±3	G1″	500	1135	800	1000
HYWV-11G	7	102	1.0-1.6	35.3-56.5	11	15	58±3	G1″	500	1135	800	1000
	8	116	0.9-1.5	31.8-53	11	15	58±3	G1″	500	1135	800	1000
	10	145	0.7-1.3	24.7-45.9	11	15	58±3	G1″	500	1135	800	1000
HYWV-15G	7	102	1.1-2	38.8-71	15	20	60±3	G1″	550	1400	1000	1200
	8	116	1-1.9	35.4-67.3	15	20	60±3	G1″	550	1400	1000	1200
	10	145	/	/	15	20	60±3	G1″	550	1400	1000	1200
HYWV-15G	7	102	/	/	15	20	60±3	G1″	550	1170	900	1100
	8	116	/	/	15	20	60±3	G1″	550	1170	900	1100
	10	145	0.9-1.6	31.8-56.6	15	20	60±3	G1″	550	1170	900	1100
HYWV-18.5G	7	102	1.8-3.1	63.6-109.5	18.5	25	61 ±3	G1″	600	1400	1000	1200
	8	116	1.6-2.8	56.5-98.9	18.5	25	61 ±3	G1″	600	1400	1000	1200
	10	145	1.5-2.5	53-88.3	18.5	25	61±3	G1″	600	1400	1000	1200
HYWV-22G	7	102	2.2-3.7	77.7-130.7	22	30	61 ±3	G1″	655	1400	1000	1200
	8	116	2.0-3.4	70.6-120.1	22	30	61 ±3	G1″	655	1400	1000	1200
	10	145	1.8-3.0	63.6-105.9	22	30	61 ±3	G1″	655	1400	1000	1200
HYWV-30G	7	102	3.1-5.2	109.5-183.6	30	40	64±3	G11/2″	1150	1920	1170	1320
	8	116	2.8-4.7	98.9-166	30	40	64±3	G11/2″	1150	1920	1170	1320
	10	145	2.5-4.3	88.3-151.9	30	40	64±3	G11/2″	1150	1920	1170	1320
HYWV-37G	7	102	3.6-6.1	127.1-215.4	37	50	64±3	G11/2″	1200	1920	1170	1320
	8	116	3.3-5.6	116.5-197.8	37	50	64±3	G11/2″	1200	1920	1170	1320
	10	145	3.0-5.0	105.9-176.6	37	50	64±3	G11/2″	1200	1920	1170	1320
HYWV-45G	7	102	4.5-7.5	158.9-264.9	45	60	66±3	G11/2″	1320	1920	1170	1320
	8	116	4.0-6.8	141.3-240.1	45	60	66±3	G11/2″	1320	1920	1170	1320
	10	145	3.6-6.0	127.1-211.9	45	60	66±3	G11/2″	1320	1920	1170	1320
HYWV-55G	7	102	6.0-10.0	211.9-353.1	55	75	66±3	DN50	1520	1930	1320	1535
	8	116	5.4-9.0	191-317.8	55	75	66±3	DN50	1520	1930	1320	1535
	10	145	4.6-7.8	162.4-275.5	55	75	66±3	DN50	1520	1930	1320	1535
HYWV-75G	7	102	7.8-13.0	275.5-459.1	75	100	70±3	DN50	1620	1930	1320	1535
	8	116	7.2-12.0	254.3-423.8	75	100	70±3	DN50	1620	1930	1320	1535
	10	145	6.0-10.0	211.9-353.1	75	100	70±3	DN50	1620	1930	1320	1535
HYWV-90G	7	102	9.3-15.5	328.4-547.4	90	120	70±3	DN50	1800	1930	1320	1535
	8	116	8.4-14.0	296.6-494.4	90	120	70±3	DN50	1800	1930	1320	1535
	10	145	7.5-12.5	264.9-414	90	120	70±3	DN50	1800	1930	1320	1535
HYWV-110G	7	102	12.0-20.0	423.8-706.3	110	150	72±3	DN80	3100	2300	1600	1750
	8	116	10.8-18.0	381.4-635.7	110	150	72±3	DN80	3100	2300	1600	1750
	10	145	9.6-16.0	339-565	110	150	72±3	DN80	3100	2300	1600	1750
HYWV-132G	7	102	15.0-25.0	527.9-882.9	132	175	72±3	DN80	3250	2300	1600	1750
	8	116	13.8-23.0	487.3-812.2	132	175	72±3	DN80	3250	2300	1600	1750
	10	145	12.0-20.0	423.8-706.3	132	175	72±3	DN80	3250	2300	1600	1750
HYWV-160G	7	102	16.2-27.0	572.1-953.5	160	215	72±3	DN100	4500	2860	1600	1800
	8	116	15.3-25.5	540.3-900.5	160	215	72±3	DN100	4500	2860	1600	1800
	10	145	14.4-24.0	508.5-847.6	160	215	72±3	DN100	4500	2860	1600	1800
HYWV-185G	7	102	18.0-30.0	635.7-1059.4	185	250	74±3	DN100	4500	2860	1600	1800
	8	116	16.8-28.0	593.3-988.8	185	250	74±3	DN100	4500	2860	1600	1800
	10	145	15.0-25.0	529.7-882.9	185	250	74±3	DN100	4500	2860	1600	1800
HYWV-200G	7	102	21.6-36.0	762.8-1271.3	200	270	74±3	DN125	4800	3150	1850	2050
	8	116	19.8-33.0	699.2-1165.4	200	270	74±3	DN125	4800	3150	1850	2050
	10	145	16.2-27.0	572.1-953.5	200	270	74±3	DN125	4800	3150	1850	2050
HYWV-250G	7	102	25.8-43.0	911.1-1518.5	250	350	74±3	DN125	5200	3150	1850	2050
	8	116	24.6-41.0	868.7-1447.9	250	350	74±3	DN125	5200	3150	1850	2050
	10	145	22.8-38.0	805.2-1342	250	350	74±3	DN125	5200	3150	1850	2050

Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period

FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

After-sales Service:	18 Months
Warranty:	18 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

	Water-Lubricated Air Compressors	Oil-Lubricated Air Compressors
Lubrication Method	Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation.	Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance	Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern.	Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance	Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality.	Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact	Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills.	Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

China Standard 45kw Permanent Magnet Variable Frequency Oil-Free Screw Air Compressor lowes air compressor
editor by CX 2023-12-14

China Standard Bw Air Compressor Industrial Compressor Silent Type Low Noise Safe and Reliable Direct Supply Permanent Magnet Air Dryer Filters 18.5-75 Kw portable air compressor

Product Description

SPECIFICATION
Model	Pressure MPa	Flow rate m³/min	Power Kw/HP	Noise dB(A)	Cooling capacity T/H	Oiling L	Outlet Dia G	Weight Kg
BW-8WA BW-8WW	0.8	1.05	7.5/10	57	2	10	3/4	360
	1.0	0.8
BW-11WA BW-11WW	0.8	1.72	11/15	60	2.5	26	1	420
	1.0	1.42
BW-15WA BW-15WW	0.8	2.25	15/20	60	3.5	26	1	520
	1.0	1.92
BW-18WA BW-18WW	0.8	3.0	18.5/25	63	4	30	1	670
	1.1	2.2
BW-22WA BW-22WW	0.8	3.65	22/30	63	5	30	1	690
	1.0	3.0
BW-30WA BW-30WW	0.8	5.0	30/40	66	7	40	11/2	840
	1.0	3.9
BW-37WA BW-37WW	0.8	6.3	37/50	66	9	40	11/2	960
	1.0	5.33
BW-45WA BW-45WW	0.8	7.8	45/60	68	10	90	11/2	1080
	1.0	6.3
BW-55WA BW-55WW	0.8	10.1	55/75	69	12	100	11/2	1180
	1.0	7.9

1,Are you manufacturer?
BW: Yes, we are professional air compressor manufacturer over 15 years and our factory is located in ZheJiang .

2,How long is your air compressor warranty?
BW: Air end for 2 years,other for 1 year.

3,Do you provide After- sales service parts?
BW: Of course, We could provide easy- consumable spares.

4,How long could your air compressor be used?
BW: Generally, more than 20 years.

5,How about your price?
BW: Based on high quality, Our price is very competitive in this market all over the world.

6,How about your customer service?
BW: For email, we could reply our customers’ emails within 2 hours.

7,Do you support OEM?
BW: YES, and we also provide multiple models to select. How to get quicker quotation?When you send us inquiry, please confirm

Below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.

This information is helpful for us to check suitable equipment solution and quotation quickly

After-sales Service:	1 Year
Warranty:	1 Year
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

Water Quality:

Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China Standard Bw Air Compressor Industrial Compressor Silent Type Low Noise Safe and Reliable Direct Supply Permanent Magnet Air Dryer Filters 18.5-75 Kw portable air compressor
editor by CX 2023-11-08

China Custom 15kw 20HP Permanent Magnet Motor Variable Frequency Oil Free Screw Air Compressor Pm VSD Oil Free Screw Air Compressor arb air compressor

Product Description

Product description:

Specification:

Certifications:

Company Information:

HangZhou CHINAMFG Air Compressor Manufacturing Co., Ltd. is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.

We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .

We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

FAQ:

Q1: Are you factory or trade company?
A1: We are factory. Please check Our Company Profile.
Q2: What the exactly address of your factory?
A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China
Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes.
Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	Diesel Engine
Cylinder Position:	Horizontal
Structure Type:	Closed Type
Installation Type:	Movable Type

Samples:	US$ 800/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

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editor by CX 2023-10-30

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