Product Description
Product Description
Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor.
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagra
Our Advantages
Product Features
1. Original GHH-RAND airend from Germany.
2. 100% oil free air certified by Germany TUV.
3. Centrifugal Fan for better cooling effect.
4. Stainless Steel Pipe.
5. Hydraulic Inlet Valve System.
6. Special venturi tube design to help reduce the noise down.
7. Double-layer structure to reduce he noise.
8. Air Cooling and Water cooling are available.
9. VSD control are available.
10.Touch Screen PLC with preset running schedule, more intelligent control.
Product Parameters
| Model | Air Flow (m³/min) | Motor Power | Noise | Outlet Diameter | Dimension | Weight | |||||
| 7bar | 8bar | 10bar | 13bar | kw | dB | inch | W*D*H (mm) | kg | |||
| YOF-10A | 1.1 | 1.0 | 0.85 | 0.7 | 7.5 | 55 | G3/4” | 1300*800*1300 | 500 | ||
| YOF-15A | 1.8 | 1.65 | 1.5 | 1.3 | 11 | 56 | G1” | 1300*800*1300 | 540 | ||
| YOF-20A | 2.4 | 2.2 | 2.1 | 1.8 | 15 | 57 | G1” | 1520*900*1350 | 650 | ||
| YOF-25A | 3.1 | 3.0 | 2.7 | 2.3 | 18.5 | 58 | G1” | 1600*910*1350 | 840 | ||
| YOF-30A | 3.8 | 3.6 | 3.2 | 2.5 | 22 | 58 | G1” | 1650*1000*1560 | 870 | ||
| YOF-40A | 5.3 | 5.0 | 4.3 | 3.6 | 30 | 60 | G11/4” | 1650*1050*1560 | 980 | ||
| YOF-50A | 6.6 | 6.2 | 5.7 | 4.6 | 37 | 60 | G11/4” | 1700*1100*1600 | 1000 | ||
| YOF-60A | 8.0 | 7.7 | 6.9 | 6.0 | 45 | 63 | G11/2” | 2150*1300*1650 | 1060 | ||
| YOF-75A/W | 10.5 | 9.8 | 8.7 | 7.3 | 55 | 65 | G2” | 2200*1400*1650 | 1250 | ||
| YOF-100A/W | 13.6 | 13.0 | 11.3 | 10.1 | 75 | 67 | G2” | 2400*1450*1740 | 1480 | ||
| YOF-125A/W | 16.2 | 15.4 | 13.2 | 11.2 | 90 | 71 | DN50 | 2550*1450*1740 | 2030 | ||
| YOF-150A/W | 20.8 | 19.5 | 16.5 | 13.7 | 110 | 72 | DN65 | 2700*1550*1750 | 2450 | ||
| YOF-175A/W | 24.0 | 23.0 | 20.0 | 15.5 | 132 | 73 | DN65 | 2800*1650*1750 | 2850 | ||
| YOF-220A/W | 27.8 | 26.0 | 23.5 | 19.5 | 160 | 75 | DN65 | 3300*2200*2000 | 3750 | ||
| YOF-270A/W | 34.5 | 33.0 | 28.0 | 23.5 | 200 | 77 | DN80 | 3300*2200*2000 | 4100 | ||
| Remarks: | |||||||||||
| 1. “A” represents air cooling, and “W” represents water cooling; | |||||||||||
| 2. working ambinent temperature: -5ºC-45ºC; | |||||||||||
| 3. under air cooling, exhausting air temperature ≤ working ambinent temperature +15ºC; under water cooling, exhausting air temperature≤40ºC. | |||||||||||
| 5. 100% oil free; | |||||||||||
| 6. certificate: CE/ISO9001/TUV/ASME; | |||||||||||
| 7. voltage: 380V/220V/400V/440V/415V | |||||||||||
Detailed Photos
Certifications
OUR TEAM
QC Management
Pre-factory quality control process:
1. Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items: 1)Confirm the nose and motor nameplates; 2)Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; 3)the air compressor machine screw locking inspection..
2. air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.
Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
FAQ
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.
Q3. What’s your delivery time?
Generally 7-10days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for?
At least 10 years.
Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service?
24 hours on-line service for all our clients.
Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 5 Years for The Air End, and 2 Years for The Whole |
|---|---|
| Warranty: | 2-Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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Are Water Lubrication Air Compressors More Environmentally Friendly?
Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:
- Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
- Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
- Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
- Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
- Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.
Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.
editor by CX 2024-03-28
China supplier Germany Technology Industrial Silent Oil-Free Electrical Rotary Screw Oil Less Air Compressor with Dryer, Air Tank and Filters Export to Italy Air Compressor with Good quality
Product Description
Product Description
Use case of rotary screw type air compressor
1. Rotary Screw type air compressors are exported to 132 countries and regions all over the world;
2. All indicators of screw air compressor are stable and the failure rate is low;
3. Perfect after-sales service system, engineers on duty 24 hours a day to provide one-on-1 service to customers at the air compressor use site.
Brief Introduction:
Air end: German Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor.
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor.
Delivery time: 7-15 days.
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram
Porduct Advantages
1. Original GHH-RAND airend from Germany.
2. 100% oil free air certified by Germany TUV.
3. Centrifugal Fan for better cooling effect.
4. Stainless Steel Pipe.
5. Hydraulic Inlet Valve System.
6. Special venturi tube design to help reduce the noise down.
7. Double-layer structure to reduce he noise.
8. Air Cooling and Water cooling are available.
9. VSD control are available.
10.Touch Screen PLC with preset running schedule, more intelligent control.
Leading Technology:
The durability of GHH Rand’s 2 stage compression airend uses high performance rotors and durable bearings to ensure reliability. Stainless steel seals and the unique design of the labyrinth seals mean that this unique design is time tested, reliable and efficient.
Dry Oil Free Technology:
Since the launch of the GHH oil free airend thousands have been produced and are in use worldwide. Typically oil free air is used in processes such as pharmaceutical, food and beverage, and electron-ic industries where high quality air is required.
Stainless Steel Rotors:
GHH Rand pioneered the use of stainless steel rotors to ensure longevity and reliability.
Oil Free Airend – UltraCoat TM Super Coating:
The surfaces of the oil free airend are coated with UltraCoat, a special coating which improves efficiency and extends the life of the stainless steel rotors. The strong coating adhesion and high tempera-ture resistance ensures that there is no reduction in performance with age.
Product Parameters
| Model | Air Flow (m³/min) | Motor Power | Noise | Outlet Diameter | Dimension | Weight | |||||
| 7bar | 8bar | 10bar | 13bar | kw | dB | inch | W*D*H (mm) | kg | |||
| YOF-10A | 1.1 | 1.0 | 0.85 | 0.7 | 7.5 | 55 | G3/4” | 1300*800*1300 | 500 | ||
| YOF-15A | 1.8 | 1.65 | 1.5 | 1.3 | 11 | 56 | G1” | 1300*800*1300 | 540 | ||
| YOF-20A | 2.4 | 2.2 | 2.1 | 1.8 | 15 | 57 | G1” | 1520*900*1350 | 650 | ||
| YOF-25A | 3.1 | 3.0 | 2.7 | 2.3 | 18.5 | 58 | G1” | 1600*910*1350 | 840 | ||
| YOF-30A | 3.8 | 3.6 | 3.2 | 2.5 | 22 | 58 | G1” | 1650*1000*1560 | 870 | ||
| YOF-40A | 5.3 | 5.0 | 4.3 | 3.6 | 30 | 60 | G11/4” | 1650*1050*1560 | 980 | ||
| YOF-50A | 6.6 | 6.2 | 5.7 | 4.6 | 37 | 60 | G11/4” | 1700*1100*1600 | 1000 | ||
| YOF-60A | 8.0 | 7.7 | 6.9 | 6.0 | 45 | 63 | G11/2” | 2150*1300*1650 | 1060 | ||
| YOF-75A/W | 10.5 | 9.8 | 8.7 | 7.3 | 55 | 65 | G2” | 2200*1400*1650 | 1250 | ||
| YOF-100A/W | 13.6 | 13.0 | 11.3 | 10.1 | 75 | 67 | G2” | 2400*1450*1740 | 1480 | ||
| YOF-125A/W | 16.2 | 15.4 | 13.2 | 11.2 | 90 | 71 | DN50 | 2550*1450*1740 | 2030 | ||
| YOF-150A/W | 20.8 | 19.5 | 16.5 | 13.7 | 110 | 72 | DN65 | 2700*1550*1750 | 2450 | ||
| YOF-175A/W | 24.0 | 23.0 | 20.0 | 15.5 | 132 | 73 | DN65 | 2800*1650*1750 | 2850 | ||
| YOF-220A/W | 27.8 | 26.0 | 23.5 | 19.5 | 160 | 75 | DN65 | 3300*2200*2000 | 3750 | ||
| YOF-270A/W | 34.5 | 33.0 | 28.0 | 23.5 | 200 | 77 | DN80 | 3300*2200*2000 | 4100 | ||
| Remarks: | |||||||||||
| 1. “A” represents air cooling, and “W” represents water cooling; | |||||||||||
| 2. working ambinent temperature: -5ºC-45ºC; | |||||||||||
| 3. under air cooling, exhausting air temperature ≤ working ambinent temperature +15ºC; under water cooling, exhausting air temperature≤40ºC. | |||||||||||
| 5. 100% oil free; | |||||||||||
| 6. certificate: CE/ISO9001/TUV/ASME; | |||||||||||
| 7. voltage: 380V/220V/230V/400V/440V/415V | |||||||||||
Detailed Photos
Manufacturing center
Certifications
QC Management
Re-factory quality control process:
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates;
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.
Packaging & Shipping
Rotary Screw type Air compressor packing method
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 5 Years for The Air End, and 2 Years for The Whole |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
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How does a water lubrication system work in air compressors?
A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:
1. Water Injection:
In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.
2. Lubrication:
As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.
3. Cooling:
The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.
4. Separation and Filtration:
After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.
5. Water Treatment:
In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.
6. Recirculation or Discharge:
Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.
By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.
editor by CX 2024-03-13
China Hot selling Compact Air Compressor, Mini Air Compressor, 1.0HP, 8L Oil Free Silent Air Compressor, Portable Air Compressor, Oil Less air compressor parts
Product Description
Basic Info.:
| Model NO. | TAT- 0571 HN | Type | Piston |
| Performance | Silent | Drive Mode | Electric |
| Power Source | AC Power | Configuration | Portable |
| Material | Aluminum and Steel | Piston Type | Closed |
| Application | Low Back Pressure Type | Mute | Mute |
| Transport Package | Carton | Specification | SGS, UL, CE, ISO |
| Trademark | AXIHU (WEST LAKE) DIS. | Origin | HangZhou, China |
| HS Code | 84148 0571 0 | Production Capacity | 3000PCS/Month |
Product Description:
Spec.
| Parameters | |||
| Model | TAT- 0571 HN | Power | 750W |
| Noise(db) | 62 | Max Pressure | 9.0BAR |
| Rovolution | 1400/1750RPM | Tank | 8L |
| Max delivery | 128L/Min | N.W. (KG) | 18.4 |
| Packing (mm) | 435*425*390 | G.W. (KG) | 20.4 |
Product Featured:
1.Integrated control panel
2.Strong handle with grip for easy carry.
3.strong rubber feet
4.2Xcouplings more useful
5.4pole industrial motor with 2Xlonger life time,
6.Proffesional class with high pressure
Product overview :
Company overview; Our exhibition;
Our Advantages
FAQ
Q1: Are you the manufacturer or trading company?
A1: We are the manufacturer.
Q2: Where is your factory?
A2: It is very close to ZheJiang , located in HangZhou City, ZheJiang Province, China.
Q3: What’s the terms of trade?
A3: FOB,CFR and CIF are all acceptable.
Q4: What’s the terms of payment?
A4: T/T, L/C or cash.
Q5: How long is your delivery time?
A5: Generally it is 30-50 days if the goods are not in stock, it is according to quantity.
Q6: What is the advantage about your company?
A6: Our company has professional team and professional production line.
Q7: If we travel to China to checking your facility, are you welcome?
A7: Of course, why not? We will provide the whole accompany from you landing in China. Only Give us a call before your arrive. We will pick up you from the airport. Warm Welcome!
Q8: How Many Years of your company working in this industry?
A8: We have 12-year experience in this field.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year Limited Warranty |
|---|---|
| Warranty: | 1 Year Limited Warranty |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
What Is the Role of Water Separators in Water-Lubricated Compressors?
In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:
Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.
The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:
- Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
- Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
- Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
- Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.
By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.
It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.
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Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?
When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:
Water Quality:
- Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
- Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.
Water Temperature:
- Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
- Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.
Water Treatment:
- Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
- Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.
By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.
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What Maintenance Is Required for Water-Lubricated Air Compressors?
Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:
- Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
- Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
- Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
- Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
- Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
- Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
- Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.
Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.
editor by CX 2024-01-15
China wholesaler AC Power Oil-Free Oilless Oil Less Scroll Type Air Compressor arb air compressor
Product Description
Stationary AC Oil Free Scroll Compressor Advantages:
1.Clean Air 100% Oil-Free
Oil-free type compressors can supply clean air.
2.Low noise & Low Vibration
Silent operation and low vibration assure comfortable and quiet work space.
3.Safe Backup Function
Even if 1 air end fails, another air end automatically replaces it by jump control. Unmanned operation at night has become easy.
4.Easy to Control
High quality microcomputer is mounted. Digital maintenance monitor displays operating conditions, warnings and cautions. Automatic power failures and reset function can be dealt with easily.
5.Compact and Smart Design
There are no extruding handles on the back of machine. Its simple design and reduced installation space required allow it to fit well in any office.
6.Designed especially for medical, pharmacy, laboratory, instrument, coating, chemical industry and food processing, etc.
Oil Free Scroll Air Compressor Description:
♦ Mute,Clean,Energy Saving,High Efficiency!
♦ Provide you with 100% oil-free compressed air!
♦ Oil-free scroll air compressor produces oil free,High quality and pure compressed air, which iswidely and Food , Medicine , Electronics , Printings , Chemicals , Precision Spraying and Golf Course etc.industries.
Technical Parameters Of Stationary AC Oil Free Scroll Compressor :
| Type | Maximum working pressure |
Capacity FAD |
Installed motor power |
No.of Air end |
Outlet Diameter |
Noise Leve1 |
Dimensions | Weight | |||
| Unit | bar(e) | psig | m³/min | cfm | KW | hp | Units | inch | Db(A) | mm(L*W*H) | kg |
| DWW-4S | 6 | 87 | 0.42 | 14.8 | 3.7 | 5 | 1 | 15A(1/2″) | 50 | 680*1000*950 | 230 |
| 8 | 116 | 0.4 | 14.1 | 3.7 | 5 | ||||||
| 10 | 145 | 0.38 | 13.4 | 3.7 | 5 | ||||||
| DWW-7S | 6 | 87 | 0.84 | 29.7 | 7.5 | 10 | 2 | 20A(3/4″) | 54 | 680*1000*950 | 360 |
| 8 | 116 | 0.8 | 28.2 | 7.5 | 10 | ||||||
| 10 | 145 | 0.76 | 26.8 | 7.5 | 10 | ||||||
| DWW-11S | 6 | 87 | 1.26 | 44.5 | 11 | 15 | 3 | 25A(1″) | 56 | 720*1100*1640 | 430 |
| 8 | 116 | 1.2 | 42.4 | 11 | 15 | ||||||
| 10 | 145 | 1.13 | 39.9 | 11 | 15 | ||||||
| DWW-15S | 6 | 87 | 1.68 | 59.3 | 15 | 20 | 4 | 58 | 550 | ||
| 8 | 116 | 1.6 | 56.5 | 15 | 20 | ||||||
| 10 | 145 | 1.51 | 53.3 | 15 | 20 | ||||||
| DWW-18S | 6 | 87 | 2.11 | 74.5 | 18.5 | 25 | 5 | 59 | 720*1100*2015 | 680 | |
| 8 | 116 | 2 | 70.6 | 18.5 | 25 | ||||||
| 10 | 145 | 1.89 | 66.7 | 18.5 | 25 | ||||||
| DWW-22S | 6 | 87 | 2.53 | 89.3 | 22 | 30 | 6 | 32A(11/4″) | 61 | 1450*1100*1640 | 900 |
| 8 | 116 | 2.4 | 84.7 | 22 | 30 | ||||||
| 10 | 145 | 2.27 | 80.2 | 22 | 30 | ||||||
| DWW-30S | 6 | 87 | 3.37 | 119 | 30 | 40 | 8 | 64 | 1100 | ||
| 8 | 116 | 3.2 | 113 | 30 | 40 | ||||||
| 10 | 145 | 3.02 | 106.6 | 30 | 40 | ||||||
| DWW-37S | 6 | 87 | 4.21 | 148.7 | 37 | 50 | 10 | 65 | 1450*1100*2015 | 1300 | |
| 8 | 116 | 4 | 141.2 | 37 | 50 | ||||||
| 10 | 145 | 3.78 | 133.5 | 37 | 50 | ||||||
DENAIR Certificates:
DENAIR Factory:
At DENAIR, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 90 countries across the globe. We have sales representatives who can speak English, Spanish, French, Russian and Arabic, which makes it easier for our clients from all over the world to interact and negotiate with us.
Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.
2. Pass CE, ISO9001 Quality Certification
3. One of 3 biggest mobile air compressor manufacturer in China
4. Complete before-on-after sales service
5. Immediate reply or solution by email or call
6.Special oil gas separator with patents
7.High efficiency motor, up to 96%
DENAIR Sales Offices:
DENAIR Exhibitions:
DENAIR Global Customers:
Oil Free Scroll Air Compressor Packaging:
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
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How Do Water-Lubricated Air Compressors Contribute to Energy Savings?
Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:
- Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
- Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
- Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
- Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
- Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.
By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.
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What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?
When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:
Operating Environment:
- Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
- Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.
Maintenance and Service:
- Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
- Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.
Environmental Impact:
- Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
- Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.
Application-Specific Factors:
- Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
- Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.
Cost Considerations:
- Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
- Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.
By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2024-01-08
China supplier Oil Free Less Oilless Direct Driven Diesel High Pressure Reciprocating Portable Screw Air Compressor with Hot selling
Product Description
*Product Description
| MODEL | SUPC50-8 | SUPC75-10 | SUPC75-10 | SUPC160-10 | SUPC160-13-II | SUPC190-13 | SUPC190-15 | |
| Machine | ||||||||
| Free air delivery | m³/min | 4.5 | 6 | 5 | 12 | 15 | 15 | 13 |
| cfm | 160 | 215 | 178 | 428 | 535 | 535 | 465 | |
| Normal working pressure | bar | 8 | 8 | 10 | 10 | 13 | 13 | 15 |
| psi | 118 | 118 | 147 | 147 | 191 | 191 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 2500 | 2500 | 2500 | 3200 | 3200 | 3500 | 3500 |
| Width | 1750 | 1750 | 1750 | 1600 | 1600 | 1750 | 1750 | |
| Height | 2100 | 2100 | 2100 | 2000 | 2000 | 2200 | 2200 | |
| Weight | Kg | 1150 | 1150 | 1150 | 2200 | 2350 | 2500 | 2500 |
| Wheel qty | 2 | 2 | 2 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*2 | G1″*2 | G1″*2 | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | XICHAI | XICHAI | XICHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Model | 4DW91-50GBG3U | 4DW93-75GG3U | 4DW93-75GG3U | YC4A160-H300 | YC4A160-H300 | YC6J190-H300 | YC6J190-H300 | |
| Rated power | Kw | 36.8 | 55 | 55 | 118 | 118 | 140 | 140 |
| hp | 50 | 75 | 75 | 160 | 160 | 190 | 190 | |
| No. of cylinders | 4 | 4 | 4 | 4 | 4 | 6 | 6 | |
| Engine speed | rpm | 2650 | 2400 | 2400 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 5 | 7 | 7 | 11 | 11 | 15 | 15 |
| coolant capacity | L | 30 | 30 | 30 | 60 | 60 | 75 | 75 |
| Battary | V | 12 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 100 | 100 | 100 | 180 | 180 | 180 | 180 |
| MODEL | SUPC190-17 | SUPC190-15-II | SUPC220-15 | SUPC220-13-II | SUPC220-16-II | SUPC220-17-II | SUPC260-15-II | |
| Machine | ||||||||
| Free air delivery | m³/min | 10 | 15 | 15 | 17 | 15 | 13 | 22 |
| cfm | 357 | 535 | 535 | 608 | 535 | 465 | 786 | |
| Normal working pressure | bar | 17 | 15 | 15 | 13 | 16 | 17 | 15 |
| psi | 250 | 220 | 220 | 191 | 235 | 250 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 3500 | 3500 | 3500 | 3500 | 3500 | 3500 | 3700 |
| Width | 1750 | 1750 | 1750 | 1750 | 1750 | 1750 | 1900 | |
| Height | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2350 | |
| Weight | Kg | 2500 | 2650 | 3100 | 3200 | 3200 | 3200 | 3500 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCAI | |
| Model | YC6J190-H300 | YC6J190-H300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6A260-H300 | |
| Rated power | Kw | 140 | 140 | 162 | 162 | 162 | 162 | 191 |
| hp | 190 | 190 | 220 | 220 | 220 | 220 | 260 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 15 | 15 | 20 | 20 | 20 | 20 | 24 |
| coolant capacity | L | 75 | 75 | 90 | 90 | 90 | 90 | 110 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 180 | 180 | 220 | 220 | 220 | 220 | 220 |
| MODEL | SUPC260-17-II | SUPC260-22-II | SUPC300-13-II | SUPC300-17-II | SUPC300-25-II | SUPC420-25-II | SUPC430-24-II | SUPC500-25-II | |
| Machine | |||||||||
| Free air delivery | m³/min | 17 | 14 | 28 | 22 | 17 | 25 | 29 | 33 |
| cfm | 608 | 500 | 1000 | 786 | 608 | 893 | 1035 | 1180 | |
| Normal working pressure | bar | 17 | 22 | 13 | 17 | 25 | 25 | 24 | 25 |
| psi | 250 | 324 | 191 | 250 | 368 | 368 | 353 | 396 | |
| Dimentions (withou twobar) (mm) |
Length | 3700 | 3700 | 3900 | 3900 | 3900 | 3600 | 3600 | 3600 |
| Width | 1900 | 1900 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | |
| Height | 2350 | 2350 | 2400 | 2400 | 2400 | 2500 | 2500 | 2500 | |
| Weight | Kg | 3500 | 3600 | 4000 | 4100 | 4200 | 4500 | 4600 | 4700 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | ||||
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
|
| Diesel | |||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| YC6A260-H300 | YC6A260-H300 | YC6K560-KT31 | |||||||
| Rated power | Kw | 191 | 191 | 221 | 221 | 221 | 309 | 320 | 375 |
| hp | 260 | 260 | 300 | 300 | 300 | 420 | 430 | 500 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2000 | 2000 | 2000 | 1900 | 1900 | 1900 |
| Oil capacity | L | 24 | 24 | 28 | 28 | 28 | 32 | 32 | 32 |
| coolant capacity | L | 110 | 110 | 140 | 140 | 140 | 180 | 180 | 180 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 220 | 220 | 280 | 280 | 280 | 400 | 400 | 400 |
*Certifications
*Company Information
ZheJiang Compressor Import & Export Co.,Ltd is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !
*Packaging & Shipping
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| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?
Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:
Moisture Content:
- Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
- Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.
Contamination:
- Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
- Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.
Preventive Measures:
- Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
- Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
- Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.
By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.
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Are There Regulations Governing the Use of Water-Lubricated Air Compressors?
When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:
1. Occupational Safety and Health Administration (OSHA) Regulations:
OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.
2. Environmental Protection Agency (EPA) Regulations:
The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.
3. International Organization for Standardization (ISO) Standards:
The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.
4. Manufacturer Guidelines and Recommendations:
In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.
It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.
By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.
Advantages of Using Water as a Lubricant in Air Compressors
Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:
- Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
- Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
- Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
- Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
- Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.
Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.
editor by CX 2023-12-13