Tag Archives: natural gas compressor

China Good quality Best-Selling Noiseless Oil-Free Air Compressor CNG Natural Gas for CNG Filling Station with Great quality

Product Description

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.

We have various of gas compressor, such as Hydrogen compressor, Nitrogen compressor, Natrual gas compressor, Biogas compressor, Ammonia compressor, LPG compressor, CNG compressor, Mix gas compressor and so on.

Advantages of Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5. High pressure and flow

Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, M-type,D-type,Z-type

Product description

Natural gas compressor

Natural gas compressor

Application
Our range of compressor units is specifically designed for the pressurized transmission of pipeline natural gas, as well as for oil and gas processing plants and other similar applications.

Introduction:
Natural gas Reciprocating Compressor Piston is a comprehensive unit that comprises various components, including the compressor host, motor, coupling, flywheel, piping system, cooling system, electrical equipment, and auxiliary equipment. This advanced compressor is designed to cater to the specific needs of industries requiring energy-efficient solutions for compressing natural gas.

With its cutting-edge technology and superior design, this compressor offers exceptional energy efficiency, making it an ideal choice for industries seeking to reduce their carbon footprint and operating costs. The oil-free operation ensures clean and contaminant-free compression, ensuring the purity and integrity of the compressed gases.

Equipped with a powerful motor and efficient coupling, this compressor delivers high-performance compression while minimizing energy consumption. The piping system ensures seamless flow and distribution of gases, while the cooling system effectively dissipates heat, ensuring optimal performance and longevity of the compressor.

Advantage
1.Reliable Operation and Easy Maintenance: Our compressors are built to ensure dependable performance and require minimal maintenance, resulting in reduced downtime and increased productivity.

2.Flexible Load Adjustment and Wide Range of Air Intake: Our compressors offer the flexibility to adjust the load according to specific requirements. They also have a wide range of air intake capabilities, allowing for efficient operation in various conditions.

3.Overall Skid-Mounted Structure: Our compressors are designed with a skid-mounted structure, which not only reduces noise levels but also facilitates easy installation.Additionally, this design helps save on investment costs.

4.Control System: Our compressors are equipped with a CHINAMFG PLC control system, ensuring a high degree of automation. This system also enables convenient remote control, enhancing operational efficiency.

Technical parameters and specifications

No	Model	Gas flow (Nm3/h)	Inlet pressure (Mpa)	Outlet pressure (Mpa)	Power (kw)	Dimensions (mm)
1	ZW-0.4/ 2-250	60	0.2	25	18.5	280022001600
2	ZW-0.81/ (1~3)-25	120	0.1~0.3	2.5	22	1000580870
3	DW-5.8/0.5-5	400~500	0.05	0.5	37	200016001200
4	DW-10/2	510	Atmospheric pressure	0.2	37	200016001200
5	DW-6.0/5	300	Atmospheric pressure	0.5	37	200016001200
6	DW-0.21/(20~30)-250	270	2~3	25	45	320022001600
7	ZW-0.16/60-250	480	6	25	45	300022001600
8	ZW-0.46 /(5~10)-250	200	0.5~1.0	25	45	300022001600
9	DW-1.34/2-250	208	0.2	25	55	340022001600
10	DW-0.6/24-85	720	2.4	8.5	55	220016001200
11	ZW-2.9/14.2-20	220	1.42	2	55	220016001200
12	VW-2.0/(2~4)-25	410	0.2~0.4	2.5	55	340022001600
13	DW-0.85/(3~4)-250	180	0.3~0.4	25	55	240018001500
14	DW-25-(0.2~0.3)-1.5	1620	0.02~0.03	0.15	75	240018001500
15	VW-8.0/0.3-25	540	0.03	2.5	90	240018001500
16	DW-6.8/0.05-40	200~400	0.005	4	90	c
17	DW-1.2 /6-250	420	0.6	25	90	340022001600
18	DW-3.45/3.5-28	800	0.35	2.8	90	240018001500
19	DW-8.3/0.6-15	660	0.06	15	90	240018001500
20	DW-0.48/40-250	900	4	25	110	340022001600
21	DW-2.7/2-200	420	0.2	20	110	340022001600
22	VW-3.22/2-250	500	0.2	25	132	340022001600
23	DW-6.0/(1~3)-25	840	0.1~0.3	2.5	132	340022001300
24	DW-0.92/16-220	800	1.6	22	132	340022001600
25	VW-3.5/2.5-250	600	0.25	25	160	400020001600
26	DW-6.7/2-25	1571	0.2	2.5	160	400020001300
27	DW-3.0/3-250	500	0.3	25	160	480022001600
28	DW-30.50/0.05-4.3	1620	0.005	0.43	160	480022001300
29	DW-1.1/10-250	600	1	25	160	480022001600
30	DW-3.35/(2~3)-250	600	0.2~0.3	25	160	480022001600
31	DW-7.7/0.5-150	600	0.05	15	160	480022001600
32	VW-2.6/5-250	800	0.5	25	185	480039001850
33	DW-0.9/40-250	1860	4	25	220	550039001700
34	DW-19.35/(4~6)-12	6000	0.4~0.6	1.2	280	550039001700
35	DW-34/1.04-8.5	3540	0.104	0.85	315	650040001800
36	DW-7.5/30-48	17400	3	4.8	350	680040001800

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate: _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply: _V/ _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

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Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

CHINAMFG compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

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Applications

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Provide After-Sell Sevice
Warranty:	18monthes
Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Angular

Customization:	Available \|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Any Potential Water-Related Issues with These Compressors?

Yes, there are potential water-related issues that can arise with water-lubricated compressors. Here’s a detailed explanation of some of the common water-related issues associated with these compressors:

Corrosion:

Internal Corrosion: Water-lubricated compressors are susceptible to internal corrosion due to the presence of water within the system. If the water used is not properly treated or if corrosion prevention measures are insufficient, the internal components of the compressor can corrode over time. Corrosion can lead to reduced performance, component damage, and the potential for leaks or system failures.
External Corrosion: External components such as piping, valves, and fittings can also be affected by corrosion if exposed to water and moisture. Corrosion on these external surfaces can lead to compromised integrity, leaks, and reduced system efficiency.

Water Quality:

Water Contaminants: The quality of the water used in water-lubricated compressors is crucial. If the water contains contaminants such as sediment, debris, oil, or chemicals, it can negatively impact the performance and reliability of the compressor. Contaminants can cause blockages, clogging, increased wear on components, reduced lubrication effectiveness, and potential damage to the compressor.
Water Hardness: Water hardness, characterized by high mineral content, can lead to scaling and deposits within the compressor and associated components. Scaling can restrict flow, impede heat transfer, and reduce the efficiency of the compressor. It can also contribute to fouling and corrosion issues.

Water Treatment and Filtration:

Inadequate Water Treatment: Insufficient or improper water treatment can lead to various issues. If the water is not adequately treated for contaminants, hardness, or pH levels, it can result in accelerated corrosion, scaling, fouling, and reduced lubrication effectiveness. Inadequate water treatment can also contribute to increased maintenance requirements and decreased overall compressor performance.
Filtration System Issues: Filtration systems play a crucial role in removing contaminants from the water. However, if the filtration system is not properly maintained, filters become clogged or damaged, or if there are design or installation issues, it can lead to inadequate filtration and compromised water quality. This can result in the accumulation of contaminants, reduced lubrication performance, and potential damage to the compressor.

Water Supply and Availability:

Insufficient Water Supply: Water-lubricated compressors rely on a consistent and reliable water supply. If the water supply is insufficient in terms of flow rate, pressure, or quality, it can impact the compressor’s operation and performance. Inadequate water supply can lead to inadequate lubrication, reduced cooling capacity, and increased wear on components.
Water Source Availability: The availability of a suitable water source is essential for water-lubricated compressors. In certain locations or applications, accessing clean water or meeting specific water quality requirements may pose challenges. Lack of a suitable water source can limit the feasibility or effectiveness of using water-lubricated compressors.

It is important to address these potential water-related issues by implementing proper water treatment, corrosion prevention measures, regular maintenance of filtration systems, and monitoring of water quality. Adhering to manufacturer guidelines, performing regular inspections, and taking proactive measures can help mitigate these issues and ensure the reliable and efficient operation of water-lubricated compressors.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Good quality Best-Selling Noiseless Oil-Free Air Compressor CNG Natural Gas for CNG Filling Station with Great quality
editor by CX 2024-05-08

China supplier Reciprocating Piston Natural Gas Compressor, Vertical, Oil-Free/Low Oil Lubrication, Customizable for Bog, Air, Hydrogen, Ammonia, and Other Air Compressor with Great quality

Product Description

Detailed Photos

Factory Price Large Flow Oil Lubrication CH4 Methane Pressure Booster Natural Gas Compressor Reciprocating Natural Gas Compressor

Description&Advantages

Product Descriptions:
Mainly used for boosting and transporting natural gas into the pipeline network (natural gas extraction from pipelines, recovery and cHangZhou of combustible gases). It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding for bottle production in the food industry, and dust removal from parts in machinery manufacturing

Advantages:
Our products, incorporating technology from Austria’s LMF and Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

Model	Flow m3/h	Inlet Pressure (Mpa)	Outlet Pressure (Mpa)	Weight(Kg)	Power(Kw)
VW-6/16-24	360	1.6	2.4	2600	110
VW-6/(0-1.62)-(5-21)	360	0-0.162	0.5-2.1	2350	75
WW-26.7/0.5-10	1602	0.05	1	4500	250
DW-2/0.2-16	120	0.02	1.6	1500	22
WW-3/8	180	normal pressure	0.8	1500	22
2VW-50/3.5	3000	normal pressure	0.35	6000	220
2VW-16.7/0.5-20	1002	0.05	2	6500	185
ZW-0.6/6-10	36	0.6	1	760	5.5
ZW-0.8/12	48	normal pressure	1.2	1200	7.5
DW-9.5/7	570	normal pressure	0.7	2600	55
VW-4.5/0.5-10	270	0.05	1	2100	37
2VW-25/25	1500	normal pressure	2.5	2100	250
2VW-50/3.5	3000	normal pressure	0.35	6000	220
DW-4.5/0.5-13	270	0.05	1.3	2500	18.5
ZW-0.46/(5-10)-(15-20)	27.6	0.5-1.0	1.5-2.0	850	11
VW-5.6/(1.5-2)-25	336	0.15-0.2	2.5	2000	55
V-6.5/(1-3)-7	390	0.1-0.3	0.7	1900	37
WW-2.5/3-250	150	0.3	25	3500	110

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FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message Get product Offer & Brochure!!!

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Local Teams
Warranty:	18 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling/Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Customized

Samples:	US$ 40000/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China supplier Reciprocating Piston Natural Gas Compressor, Vertical, Oil-Free/Low Oil Lubrication, Customizable for Bog, Air, Hydrogen, Ammonia, and Other Air Compressor with Great quality
editor by CX 2024-04-04

China Hot selling Best Quality High Pressure Oil Free Natural Gas Piston Reciprocating Compressor with Best Sales

Product Description

Detailed Photos

High Purity Explosion-Proof Methane Natural Gas Booster Compressor

Description&Advantages

Product Parameters

Model	Flow m3/h	Inlet Pressure (Mpa)	Outlet Pressure (Mpa)	Weight(Kg)	Power(Kw)
VW-6/16-24	360	1.6	2.4	2600	110
VW-6/(0-1.62)-(5-21)	360	0-0.162	0.5-2.1	2350	75
WW-26.7/0.5-10	1602	0.05	1	4500	250
DW-2/0.2-16	120	0.02	1.6	1500	22
WW-3/8	180	normal pressure	0.8	1500	22
2VW-50/3.5	3000	normal pressure	0.35	6000	220
2VW-16.7/0.5-20	1002	0.05	2	6500	185
ZW-0.6/6-10	36	0.6	1	760	5.5
ZW-0.8/12	48	normal pressure	1.2	1200	7.5
DW-9.5/7	570	normal pressure	0.7	2600	55
VW-4.5/0.5-10	270	0.05	1	2100	37
2VW-25/25	1500	normal pressure	2.5	2100	250
2VW-50/3.5	3000	normal pressure	0.35	6000	220
DW-4.5/0.5-13	270	0.05	1.3	2500	18.5
ZW-0.46/(5-10)-(15-20)	27.6	0.5-1.0	1.5-2.0	850	11
VW-5.6/(1.5-2)-25	336	0.15-0.2	2.5	2000	55
V-6.5/(1-3)-7	390	0.1-0.3	0.7	1900	37
WW-2.5/3-250	150	0.3	25	3500	110

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What Are the Safety Considerations When Using Water-Lubricated Compressors?

Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Hot selling Best Quality High Pressure Oil Free Natural Gas Piston Reciprocating Compressor with Best Sales
editor by CX 2024-03-20

China Good quality Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor with Great quality

Product Description

Detailed Photos

Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor

Description&Advantages

Product Descriptions:
High-pressure series compressors, medium-to-high pressure compressors for oil fields, general-purpose piston compressors, oil-free compressors of DW, VW, MZD, SF types, liquefied petroleum gas (LPG) circulation compressors, natural gas and gas bottle filling series compressors, and various types of pressure vessels. We can provide compressors with a discharge capacity ranging from 300 to 12000 nm³/h and discharge pressures from 0.2 to 45 MPa, suitable for compressing air, nitrogen, liquefied petroleum gas, coal gas, natural gas, carbon dioxide, propane, ethylene, ammonia, difluoroethane, and other mediem. With over 600 different models, our products are widely used in urban construction, petroleum, coal, geology, chemical, metallurgy, machinery manufacturing, medical, food and beverage, liquefied gas stations, natural gas stations, and other fields

ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.

Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.

Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

Medium to High Compressor Parameter Sheet
No	Model	Medium	Capacity	Inlet Pressure	Outlet Pressure	Rotation	Power	Cooling Method
No	Model	Medium	nm3/h	MPa	MPa	r/min	KW
1	DW-2.4/(18~25)-50	Raw Gas	2700	1.8~2.5	5	980	160	Water
2	DW-5.5/(13-15)-26	Nitrogen	4500	1.3~1.5	2.6	740	160	Water
3	VW-4.6/52	BOG	250	Atmospheric Pressure	5.2	740	75	Closed loop
4	DWF-7/(2-4)-30	Wellhead Gas	2100	0.2~0.4	3	740	200	Air
5	VWD-3.2/(0-0.2)-40	Biogas	200	0~0.02	4	740	45	Closed loop
6	DW-4/5-41	Exhaust Gas	1200	0.5	4.1	980	160	Water
7	VW-4.1/(36.8-44.7)- (39.9-49.9)	Regenerated Gas	8865	3.68~4.47	3.99~4.99	980	132	Water
8	2VW-18/0.05-90	BOG	1100	0.005	9	980	250	Water
9	VW-4.8/48-54	Natural Gas	12000	4.8	5.4	980	132	Water
10	VW-2/120	Carbon Monoxide	1200	Atmospheric Pressure	12	740	37	Water
11	VW-2.5/120	Carbon Monoxide	1200	Atmospheric Pressure	12	740	45	Water

High-Pressure Compressor (Pipeline Blowing) Specification Table
No	Model	Medium	Capacity	Inlet Pressure	Outlet Pressure	Rotation	Power	Cooling Method
No	Model	Medium	m3/h	MPa	MPa	r/min	W	Cooling Method
1	SF-10/250	Air	600	Atm	25	1330	258.5 (Diesel Motor)	Air
2	SF-10/150	Air	600	Atm	15	1330	258.5 (Diesel Motor)
3	SF-7.5/250	Air	450	Atm	25	980	160 (Electric Motor)
4	SF-7.5/150	Air	450	Atm	15	980	132 (Electric Motor)
5	SF-8.5/250	Air	510	Atm	15	980	200 (Electric Motor)
6	W-10/60	Air	600	Atm	6	1330	132 (Electric Motor)

High-Pressure Compressor (Oilfield Membrane Nitrogen Generation) Parameter Table
Model	Flow Rate	Outlet Pressure	Air compressor form and series	Form and series of nitrogen booster compressor	Drive parameter	Power	Membrane Module Qty
Model	nm3/h	MPa	Air compressor form and series	Form and series of nitrogen booster compressor	Drive parameter	KW	Membrane Module Qty
MZD-300/250	300	25	Screw type single-stage	V-type piston three-stage	90KW+55KW	300	4
MZD-300/350	300	35	Screw type single-stage	V-type piston four-stage	90KW+55KW	300	4
MZD-300/250-C	300	25	Screw type single-stage	V-type piston three-stage	TBD234V6	/	4
MZD-300/350-C	300	35	Screw type single-stage	V-type piston four-stage	TBD234V6	/	4
MZD-600/250	600	25	Screw type single-stage	V-type piston three-stage	185KW+132KW	500	8
MZD-600/350	600	35	Screw type single-stage	V-type piston four-stage	185KW+132KW	500	8
MZD-600/250-C	600	25	Screw type single-stage	V-type piston three-stage	TBD234VB	/	8
MZD-600/350-C	600	35	Screw type single-stage	V-type piston four-stage	TBD234VB	/	8
MZD-900/250	900	25	Screw type single-stage	V-type piston three-stage	250KW+185KW	800	12
MZD-900/350	900	35	Screw type single-stage	V-type piston four-stage	250KW+185KW	800	12
MZD-1200/250	1200	25	Screw type single-stage	V-type piston four-stage	315KW+250KW	880	16
MZD-1200/350	1200	35	Screw type single-stage	V-type piston four-stage	315KW+250KW	880	16
MZD-1500/150	1200	15	Screw type single-stage	V-type piston three-stage	440KW+220KW	880	20

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After-sales Service:	Local Teams
Warranty:	18 Months
Lubrication Style:	Customized
Cooling System:	Air Cooling/Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Customized

Samples:	US$ 40000/Set 1 Set(Min.Order) \| Request Sample

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air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Are Water Lubrication Air Compressors More Environmentally Friendly?

Water lubrication in air compressors offers several environmental benefits compared to traditional lubrication methods. Here are some reasons why water lubrication is considered more environmentally friendly:

Non-toxic and biodegradable: Water is a natural substance that is non-toxic and biodegradable. It does not contain harmful chemicals or additives that can pollute the air or water systems. When water lubricants are used in air compressors, there is a reduced risk of environmental contamination.
Reduced air pollution: Traditional lubricants, such as oils or synthetic lubricants, can release volatile organic compounds (VOCs) into the air during operation. VOCs contribute to air pollution and can have detrimental effects on human health and the environment. Water lubrication eliminates the release of VOCs, resulting in improved air quality and reduced air pollution.
Minimized water pollution: Water lubrication does not introduce additional pollutants into water systems. Unlike oils or synthetic lubricants, water does not leave behind harmful residues or contaminants that can contaminate water sources. This helps to protect aquatic ecosystems and maintain water quality.
Energy efficiency: Water lubrication can contribute to energy efficiency in air compressors. Water has excellent heat transfer properties, allowing for efficient dissipation of heat generated during compressor operation. By effectively managing heat, water lubrication helps to reduce energy consumption and improve overall compressor efficiency.
Sustainable resource: Water is a renewable resource that is readily available in nature. Unlike oil or synthetic lubricants, which require extraction and processing, water can be sourced sustainably. This reduces the reliance on finite resources and promotes a more sustainable approach to lubrication in air compressors.

Overall, water lubrication in air compressors is considered more environmentally friendly due to its non-toxic nature, reduced air and water pollution, energy efficiency, and sustainable resource usage.

China Good quality Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor with Great quality
editor by CX 2024-02-06

China manufacturer High Performance Reciprocating Oil-Free Natural Gas CNG Piston Compressor air compressor oil

Product Description

Detailed Photos

Air Cooling Refueling Station Reciprocating CNG Compressor

Description&Advantages

Product Descriptions:

The gas station, which takes natural gas input through pipelines, increases the pressure on-site and then either directly fills or stores the gas in fixed storage cylinder groups (wells) for refueling CNG vehicles with CNG. The process system consists of a pressure regulation and metering device, desulfurization and dehydration equipment, a natural gas compressor, CNG storage facilities, a sequential control device, CNG refueling facilities, safety protection devices for refueling process equipment, electrical devices, CNG pipelines and components, etc

Product Parameters

Model	Inlet Pressure (Mpa)	Outlet Pressure (Mpa)	Capacity (Nm3/h)	Power (Kw)	Remarks
ZF-0.16/6-250	0.6	25	68	22
VF-2.4/8-250	0.8	25	1300	220
VF-0.76/10-250	1.0	25	500	Q6135DR1
VF-2.2/10-250	1.0	25	1452	220-8
VF-3.2/(2.5-4)-250	0.25-0.4	25	670-1000	270
VF-2/(10-16)-250	1.0-1.6	25	1320-2000	280
VF-2.5/3-210	0.3	21	600	132
VF-0.11/(70-200)-250	7-20	25	468-1326	30
VF-2.5/(0.8-1.6)-250	0.08-0.16	25	270-390	90
VF-2/(2-3)-250	0.2-0.3	25	360-480	110
VF-1.1/(5-6)-250	0.5-0.6	25	396-462	90
VF-0.54/30-250	3.0	25	1004	110
VF-0.8/30-250	3.0	25	1488	160
VF-0.28/(40-80)-250	4.0-8.0	25	688-1360	90
VFD-0.36/(20-200)-250	2.0-20	25	680-2210	110	Soundproof Cabin
VFD-0.32/(20-200)-250	2.0-20	25	600-1700	90	Soundproof Cabin
VFD-0.28/(20-200)-250	2.0-20	25	525-1430	75	Soundproof Cabin
VFD-0.16/(20-200)-250	2.0-20	25	600	55	Soundproof Cabin
Note: This series of CNG refueling station compressors can be customized with the following parameters: Pressure: 0.2-20Mpa, Flow rate: 400-1200 Nm³/h.

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Q:Are you a factory?

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After-sales Service:	Local Teams
Warranty:	18 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling/Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Customized

Samples:	US$ 40000/Set 1 Set(Min.Order) \| Request Sample

Customization:	Available \|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Space and Compatibility:

Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China manufacturer High Performance Reciprocating Oil-Free Natural Gas CNG Piston Compressor air compressor oil
editor by CX 2023-12-12

China Custom Best-Selling Noiseless Oil-Free Air Compressor CNG Natural Gas for CNG Filling Station supplier

Product Description

Product description

Natural gas compressor

Natural gas compressor

Technical parameters and specifications

No	Model	Gas flow (Nm3/h)	Inlet pressure (Mpa)	Outlet pressure (Mpa)	Power (kw)	Dimensions (mm)
1	ZW-0.4/ 2-250	60	0.2	25	18.5	280022001600
2	ZW-0.81/ (1~3)-25	120	0.1~0.3	2.5	22	1000580870
3	DW-5.8/0.5-5	400~500	0.05	0.5	37	200016001200
4	DW-10/2	510	Atmospheric pressure	0.2	37	200016001200
5	DW-6.0/5	300	Atmospheric pressure	0.5	37	200016001200
6	DW-0.21/(20~30)-250	270	2~3	25	45	320022001600
7	ZW-0.16/60-250	480	6	25	45	300022001600
8	ZW-0.46 /(5~10)-250	200	0.5~1.0	25	45	300022001600
9	DW-1.34/2-250	208	0.2	25	55	340022001600
10	DW-0.6/24-85	720	2.4	8.5	55	220016001200
11	ZW-2.9/14.2-20	220	1.42	2	55	220016001200
12	VW-2.0/(2~4)-25	410	0.2~0.4	2.5	55	340022001600
13	DW-0.85/(3~4)-250	180	0.3~0.4	25	55	240018001500
14	DW-25-(0.2~0.3)-1.5	1620	0.02~0.03	0.15	75	240018001500
15	VW-8.0/0.3-25	540	0.03	2.5	90	240018001500
16	DW-6.8/0.05-40	200~400	0.005	4	90	c
17	DW-1.2 /6-250	420	0.6	25	90	340022001600
18	DW-3.45/3.5-28	800	0.35	2.8	90	240018001500
19	DW-8.3/0.6-15	660	0.06	15	90	240018001500
20	DW-0.48/40-250	900	4	25	110	340022001600
21	DW-2.7/2-200	420	0.2	20	110	340022001600
22	VW-3.22/2-250	500	0.2	25	132	340022001600
23	DW-6.0/(1~3)-25	840	0.1~0.3	2.5	132	340022001300
24	DW-0.92/16-220	800	1.6	22	132	340022001600
25	VW-3.5/2.5-250	600	0.25	25	160	400020001600
26	DW-6.7/2-25	1571	0.2	2.5	160	400020001300
27	DW-3.0/3-250	500	0.3	25	160	480022001600
28	DW-30.50/0.05-4.3	1620	0.005	0.43	160	480022001300
29	DW-1.1/10-250	600	1	25	160	480022001600
30	DW-3.35/(2~3)-250	600	0.2~0.3	25	160	480022001600
31	DW-7.7/0.5-150	600	0.05	15	160	480022001600
32	VW-2.6/5-250	800	0.5	25	185	480039001850
33	DW-0.9/40-250	1860	4	25	220	550039001700
34	DW-19.35/(4~6)-12	6000	0.4~0.6	1.2	280	550039001700
35	DW-34/1.04-8.5	3540	0.104	0.85	315	650040001800
36	DW-7.5/30-48	17400	3	4.8	350	680040001800

Picture display

Company strength display

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

Exhibition Display

Applications

Certificate display

Packaging and Shipping

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

After-sales Service:	Provide After-Sell Sevice
Warranty:	18monthes
Lubrication Style:	Lubricated
Cooling System:	Water Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Angular

Customization:	Available \|

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

Initial Investment:

Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

air compressor

What is a water lubrication air compressor?

Working Principle:

Advantages:

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

Food and beverage processing
Pharmaceutical manufacturing
Electronics manufacturing
Spray painting and coating
Laboratories and research facilities
Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Custom Best-Selling Noiseless Oil-Free Air Compressor CNG Natural Gas for CNG Filling Station supplier
editor by CX 2023-11-09

China Good quality VW-1.4/16-38 Air Compressor Natural Gas Compressor Cost with Large Brand Accessories with Good Quality, Low Wear and Tear, and Long Service Life wholesaler

Product Description

HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.

Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.

Reference Technical parameters and specifications

NO.	MODEL	Compressed medium	Flow rate Nm³/h	Inlet pressure MPa	Outlet pressure MPa	Rotating speed r/min	Motor power KW	Cooling mode	Overall dimension mm	Weight Kg
1	DW-14/(0-0.2)-25	Raw gas	800	0-0.02	2.5	740	160	Water cooled	*480032001915*	~10000
2	VW-8/18	Vinylidene fluoride gas	418	Atmospheric pressure	1.8	980	75	Water cooled	*370020001700*	~4500
3	VWD-3.2/(0-0.2)-40	Biogas	230	0-0.2	4.0	740	45	Water cooled	*600025002650*	~8000
4	VW-9/6	Ethyl chloride gas	470	Atmospheric pressure	0.6	980	55	Water cooled	*280017201700*	~3500
5	DWF-12.4/(9-12)-14	Carbon dioxide	6400	0.9-1.2	1.4	740	185	Air cooled	*600027002200*	~10000
6	VWF-2.86/5-16	Nitrogen gas	895	0.5	1.6	740	55	Air cooled	*320022001750*	~3500
7	DW-2.4/(18-25)-50	Raw gas	2900	1.8-2.5	5.0	980	160	Water cooled	*430030001540*	~4500
8	VW-5.6/(0-6)-6	Isobutylene gas	1650	0-0.6	0.6	740	45	Water cooled	2900X1900X1600	~3500
9	VW-3.8/3.5	Mixed gas	200	Atmospheric pressure	0.35	980	18.5	Water cooled	*220019451600*	~2000
10	ZW-1.7/3.5	Vinyl chloride gas	100	Atmospheric pressure	0.35	740	15	Water cooled	2700X1600X2068	~2000
11	ZWF-0.96/5	Hydrogen chloride gas	55	Atmospheric pressure	0.5	740	11	Air cooled	*200015002000*	~1000
12	VW-0.85/(0-14)-40	Refrigerant gas	300	0-1.4	4.0	740	55	Water cooled	*450023001780*	~5500
13	DW-3.78/(8-13)-(16-24)	Ammonia gas	2700	0.8-1.3	1.6-2.4	740	75	Water cooled	*320020001700*	~3500

Warranty:	12 Months
Lubrication Style:	Customized
Cooling System:	Air/Water /Mixed Cooling
Cylinder Arrangement:	Balanced Opposed Arrangement
Cylinder Position:	Customized
Structure Type:	Open Type

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Good quality VW-1.4/16-38 Air Compressor Natural Gas Compressor Cost with Large Brand Accessories with Good Quality, Low Wear and Tear, and Long Service Life wholesaler
editor by CX 2023-10-23

China Standard Low Pressure 3 Bar AC Power Piston Air Compressor for Natural Gas Wellhead wholesaler

Product Description

Functioin: The well head pressure decreases slowly from high pressure to about 0.3~2 MPa after long-term mining. The natural gas (containing a small amount of water) from the gas well needs to be pressurized to more than 2 MPa and then treated centrally through the long-distance pipeline to the treatment station. High pressure should be injected when the well pressure is too low Days Natural gas increases formation pressure to increase wellhead production.
Working process:

Liquid content of the medium	90%
Suction pressure	0.3-8Mpa
Discharge pressure	1-8Mpa
Flow rate	1000Nm³/H
Daily gas exhaust volum	5000-80000Nm³/D
Main motor power	60kw
Noise	≤75dBa
Size	5000mm2400mm2750mm
Total power	72KW
Tank volum(L)	1000
Power source	AC POWER

Compared with the advantages of traditional compressor product
YB type Drainage gas recovery compressor can reduce the flow pressure of gas well (gas well) by using compressor to increase the recovery rate of gas reservoir and achieve the purpose of tapping potential and increasing efficiency and protecting production and supply.

	Traditional Pressurization Process	Drainage gas recovery and supercharging device
Component	Heating furnace, pressure reducer, separation tank, compressor, storage tank, trailer, etc	skid mounted mixed booster equipment
Investment costs	About 2 million	About 1 million
Construction cycle	One month	2-3 days
Energy consumption	Heating CHINAMFG energy consumption Regulators waste energy Compressor needs to press high intake pressure distributor	Compressor with minimum inlet pressure distributor
Failure rate	High failure rate	Hydraulic system, low failure rate
Compressor leakage	Natural leakage of fillers Compressor shutdown	No leakage Compressor shutdown without emptying

Company Profile

HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.

Our Advantages

Professional R&D Team

About 100 technical patents

Industry standard setter

The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.

Advanced production workshop and strict production process

Sapare parts area Welding

Assemble skiding Pre-factory commissioning

Strict quality control process and testing

Certification and Honor

Partner & Cases

CNG refueling station site

Indian partner

After Sales Service

Service Purpose: Cusomer’s Satisfaction Our Pursuit

Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.

Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.

After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.

FAQ

1.How long is the lead-time of production?

60Days.

2. What is the configuration of the whole skid equipment?

According to different customer needs to do the country’s explosion-proof certification and industry certification.

3.Which sea ports are supported for shipment?

ZheJiang ,HangZhou or Other international ports in China.

4.What payment methods are supported?

T/T, LC, D/P D/D ect.

5.What technical support is available?

We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.

6.How long is the warranty period?

For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.

After-sales Service:	24 Hours
Warranty:	12 Months
Principle:	Reciprocating Compressor
Application:	Gas-Liquid Mix Gas Well Fild
Performance:	Low Noise, Variable Frequency, Explosion-Proof
Mute:	Not Mute

Customization:	Available \|

air compressor

Can air compressors be used for cleaning and blowing dust?

Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:

1. Cleaning Machinery and Equipment:

Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.

2. Dusting Surfaces:

Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.

3. Cleaning HVAC Systems:

Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.

4. Blowing Dust in Workshops:

In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.

5. Cleaning Electronics and Computer Equipment:

Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.

6. Industrial Cleaning Applications:

Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.

When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.

Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Standard Low Pressure 3 Bar AC Power Piston Air Compressor for Natural Gas Wellhead wholesaler
editor by CX 2023-10-18